The 4WD module has no self-diagnostics and the repair manual is little help in the way of diagnosing transfer case actuator/front differential automatic disconnecting systems. Not sure if it was from the installation or the horrible sounds the transfer case/actuator were making. Hello! Getting a good diagnosis on a failed actuator, either at the transfer or the front differential, is difficult. Once you get the hang of putting your 4Runner through all of its drive modes and working the center diff lock, you should be able to go through this process pretty quickly and effortlessly. The 4WD system on your Toyota 4Runner 1996 to 2002 How to Replace Your Power Window Actuator If it's your actuator motor that has given up on you, this article will show you how to replace it and get your 4WD system functioning properly again. Removal of transfer case: bulldog: 4th Gen 4Runner & Hilux Surf: 39: 05-01-2016 07:06 PM: converting a 2wd to IFS 4wd: BajaRnnr: Suspension and Tires: 509: 06-10-2014 11:28 PM: 4th Gen 4Runner 4wd transfer case noise and leak: BevoEXUTX_4runner: 4th Gen 4Runner & Hilux Surf: 0: 03-08-2014 09:52 PM: Transfer case lever and going Care to elaborate? So use it or lose it to save yourself from future headaches. Here is the thread with pics of actuator assembly disassembled. 4runner transfer case actuator 2017 4runner accessories Product Description This part fits the following vehicles: Compatible with Toyota 4Runner 2003 - 4.7L V8;4WD Compatible with Toyota 4Runner 2004 - 4.7L V8;4WD Compatible with Toyota 4Runner 2005 - 4.7L V8;4WD Compatible with Toyota 4Runner 2006 - 4.7L V8;4WD Does anyone know how to retime the transfer case actuator on a 4th gen v6 4wd or know how to better navigate the forum and find me the correct thread . The shaft will remain in place. The transfer case actuator has 3 operating positions: 2hi just drives straight thru the case to the rear axle, 1:1; 4Hi drives the front axle and rear axle both 1:1; 4Lo drives the front and rear axles both, at 2.57:1. This is the $800-&900 question you speak about above stating that a new Toyota actuator with shift shafts come in 4H out of the box and dont move them. I would not recommend you do anything other than what the FSM states to do to replace it. Pull off the other half of the actuator. TOYOTA SHIPS THE ACTUATORS IN 4WD HIGH POSITION. Since the actuator is located inside of the transfer case, the transfer case itself needs to be opened before gaining access to the actuator. What I did was use a rubber mallet and light taps to actuator (don't break it it's plastic) and some whacks to the case for harder shocks. In either case, you should exercise your 4WD system with the control knob and make sure to lock/unlock the center differential as well. I placed the vehicle in neutral while on jacks then moved the selector switch back and forth and the front tires continue to turn. i.e. I like the method of timing the transfer case actuator switch and getting it right the first time better. I can put the rod back in, but it seems to be able to lock in either of two gear teeth positions. Unable to adjust your 4WD? Reinstall the plastic cover, wiring harness and vent hose. Love us a high mileage 100 series. Weirdly this leak just started this week with the record low temps. Not to mention it has 205k miles on. Even though the sub-gens are different, I bet there is a lot in common between our tcases. It's the one with two snap rings and is shorter - seems to be CDL. Hello, I'm currently knee deep into the transfer case actuator on the rear of the transfer case. 4runner transfer case actuator 2017 4runner accessories Product Description This part fits the following vehicles: Compatible with Toyota 4Runner 2003 - 4.7L V8;4WD Compatible with Toyota 4Runner 2004 - 4.7L V8;4WD Compatible with Toyota 4Runner 2005 - 4.7L V8;4WD Compatible with Toyota 4Runner 2006 - 4.7L V8;4WD The actuator motor alone is more than $400 bucks from what I can find. Tundra 4WD Actuator Problems They will tell you something isn't covered (at least part of it) and get you to pay. @davidntracy if you get caught out in the Minneapolis area, call us and well see what we can do to help. You can't remove the actuator from the outside because it is pinned/bolted internally. 3rd 4runner 4th 5th air back bar battery black box brake bumper car dealer door engine find front fuel gen good installed iphone issue im kit led lift light lights limited miles noise oem oil part parts plate pro rack rear replace replaced roof running seat set shipping shocks side skid springs sr5 start steering stock suspension switch system I have researched this repair extensively and have come to the conclusion that Option 2 is the best. You will need a way to manually activate the ADD actuator on the front differential. Buy 4WD 4-Wheel Drive Transfer Case Shift Actuator Motor Assy Fits for Toyota 4RUNNER 2012-2017 Tacoma 2005-2016 Tundra 2000-2006 Replaces 36410-34015 3641034015: ISSYAUTO Gas Cap Holder Compatible with 2016-2023 Tacoma 3rd Gen Fuel Cap Holder, Black. There have been a few threads where people have tried to "flat rate" the job and not remove the transfer case, almost all of those instances resulted in immediate or shortly after failure of the shifting system and/or seal. How to Operate your 4WD to Prevent it from Getting Stuck That actuator looks identical to mine so I take it the 4th gen 4Runner utilize the same transfer case? I too have read gmyatko's procedure, and while it is a little rough and no pictures it still covers everything and tells you things you don't need to do that the FSM and TSB say to do. How much is it leaking? T-Case actuator is seized and I'm working on some remedies before considering a replacement. 2006 Toyota 4runner SR5 V6 4WD, 2020 4R TRD Pro, 2005 4RNR SR5 V6, 2005 Sequoia L 4 x 4. Ya it sucks that it's Not a simple 2 minute job but Not worth F'ing it up. I can across the video on YouTube (link below). I can across the video on YouTube (link below). 4th gen T-Case actuator trick 2003 Limited V8. Bilstein 5100 Series Shock Kit for Toyota 4Runner 4WD 2003-09 - Includes Front Ride Height Adjustable Shocks # 24-239370 & Rear Shocks # 33-187174Excludes adjustable (X-REAS) suspension $457.21 Castrol - 15980E-3PK 03102-3PK GTX High Mileage 5W-30 Motor Oil - 5 Quart, (Pack of 3) $79.98 Genuine Toyota 55506-AE010-B0 Glove Has anyone tried this? Hello, I'm currently knee deep into the transfer case actuator on the rear of the transfer case. I rarely use 4L, less than 4 or 5 times in 8 years, but recently required it. However, if 4WD is engaged but the center diff lock is engaged, then the front axle and the rear axle are separately locked so that the power is supplied 50/50 to help with getting out of more difficult terrain/conditions. Since the actuator is located inside of the transfer case, the transfer case itself needs to be opened before gaining access to the actuator. I have no idea if this is related but for now I assume it is until I can verify where the leak is coming from. First dealership just thought it was a seal leaking, replaced it twice, but kept leaking. The wiring diagrams for the systems also dont indicate when the monitoring switches (which track the internal location of the actuators) should be open or closed. All Rights Reserved. After the new actuator was installed and the FIPG gasket was allowed to sit overnight, the transfer case was filled with gear lube and returned to service, now with functioning 4WD High/Low and center differential lock. Every month or so, you should try cycling through your 4WD control switch knob through the various settings. Posts: 1. Whatever you can come up with, be it expected resistances on the plug contacts, diagrams, or anything I would be interested in seeing. Check to make sure that the transfer case is in 2WD by ensuring the shaft is pushed all the way in before you try to install the new actuator. Bauer Long Throw Polisher Upgrade: 5-inch Backing Plate and Grease Replacement. Do you have to remove the tranny to get the transfer case out? Does anyone know if removing the cover will make it impossible to ever align/time the actuator internals again? But when you try to engage/disengage your four wheel drive system, it simply refuses to cooperate. The best method is to rebuild it properly and/or replace it. It's the one with two rods going into the TC. So use it or lose it to save yourself from future headaches. I'll give it a go. Has anyone tried this? The four wheel drive system in your Toyota Tundra Stuck in 4WD I also a few times rolled the truck front or back, dropped it into neutral as it was rolling and flipped the switch in between trying the whacks. I would set up a Twitter account and tweet from there - they will ask you to Direct Message them with details anyway and you need an account to do that, Toyota 4Runner Forum - Largest 4Runner Forum, Classifieds - buy & sell (no commercial ads please), Engines / Suspension / Wheels / Tires / Audio / Accessories, European T4R & Hilux Surf Clubs (click to view), Asia & Oceania T4R & Hilux Surf Clubs (click to view), Africa & Middle East T4R & Hilux Surf Clubs (click to view), Latin America / Carribbean T4R & Hilux Surf Clubs (click to view), http://www.toyota-4runner.org/showthsfer+case+leak, 92 tranny fluid leaking into transfer case. Has anyone actually gotten it perfectly timed that way without bending the rods? $13.99. Are you saying the fix is to loosen the bolts? As you can conclude, if the 4WD actuator fails, you will end up with a costly repair. Thanks for your input! The actuator was inoperable prior to any repairs anyways so nothing was really at risk here. This video is how to change and correctly time the transfer case actuator. The above is pictured after the new actuator was installed in the 4WD high position (the actuator itself includes the rods that are attached to each select fork pictured). Took me about 20-30 mins. - Toyota 4Runner Forum - Largest 4Runner Forum Toyota 4Runner Forum - Largest 4Runner Forum > Toyota 4Runner Forum > 3rd gen T4Rs > How to remove the Transfer Case Actuator on an 01 / 02? 3rd 4runner 4th 5th air back bar battery black box brake bumper car door engine find front fuel gen good installed iphone issue im kit led lift light lights limited miles mount noise oem oil part parts plate pro rack rear replace replaced roof running seat set shipping shocks side skid springs sr5 start steering stock suspension switch system T-Case actuator is seized and I'm working on some remedies before considering a replacement. TSB TC007-06 identifies the problem as a defective O-ring. JK. My goal is to provide helpful articles and tutorials based on my experience and research related to car maintenance and automotive detailing. With the truck on, in neutral, have the wheels chocked, cycle between 4hi and 4lo, you can hear the clicks with the door open as the actuator tries to work for maybe the first 15 seconds and then stops trying to activate. Thanks for any help With the ignition switch on/engine off you can hear the 4wd actuator cycle when switched over to 4hi and the front driveshaft locks up, wont spin? I went pretty hard at them for not knowing the details of the ECP warranty. OK, to summarize where we are now: I used this method to successfully return function to my transfer case actuator without having to take it apart, or really even go under the truck. Any help is very appreciated! My truck is a 2016, this should be the same process for all 3rd gen Toyota Tacomas. Thanks. The 4WD module has no self-diagnostics and the repair manual is little help in the way of diagnosing transfer case actuator/front differential automatic disconnecting systems. Thanks to all who have contributed. Another '03 V8 with the actuator leak here. Post pic of leak so we can see the weak point. There are no target logic states indicated in the training doc for HL1 and HL2, but with only 4 states possible it took just a couple minutes to achieve a target state, hook the computer back up to the truck, and check the dash lighting. Toyota Tundra Replacing Transfer Case Motor/Actuator Remove the bolts and the plastic cover. Is your 4Runner stuck in four wheel drive? document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); This site uses Akismet to reduce spam. In Stock. The details of the warranty basically state that everything in the drivetrain is covered including transfer case and its associated seals. Make sure that the rotational section is aligned as close to the two wheel drive position as possible, which is around the "3:00" position. Well be open Monday-Friday, 9am-5pm! A transfer case leak at the actuator. User Tag List Reply Thread Tools Rate Thread Display Modes Reply Tags 4wd , actuator , ive , pull , remove Previous Thread | Next Thread Go to 4Runner r/4Runner Posted by qazseeszaq11. Since the actuator is located inside of the transfer case, the transfer case itself needs to be opened before gaining access to the actuator. I've been scouring the forums and considering all options for repairing the transfer case leak on my (4th gen 4runner) '03 T4R Sport V8 AWD. Transfer Case Actuator Leak - Fix OPTIONS & Thoughts. Im confused which part you are replacing when you say module. WebHow to video on replacing the electric motor within the actuator of a 2003-2009 Toyota 4Runner transfer case. Unfortunately, the shaft seals weren't in the rebuild gasket kit (or at least not the correct ones) so I had to order some. User Tag List Reply Thread Tools Rate Thread Display Modes Reply Tags 4wd , actuator , ive , pull , remove Previous Thread | Next Thread You could try that. I jacked up the front end and tapped on the actuator. When you make purchases through links on this site, The Track Ahead may earn an affiliate commission. 4th Gen 4Runner & Hilux Surf: 10: 04-10-2007 08:43 PM: All times are GMT -7. Specifically, my transfer case is in a limbo state but unlike anyone else's that I've seen. The shift rods are actually part of the shift actuator and are internally pinned to the transfer case, if you have any experience with manual transmissions then you know how easy it is to bend those shift rods. Absolutely! Just wanted to let you know so I don't cause you issues if it turns out to be due to the stop leak treatment. I opted for the Toyota Extra Care Package comprehensive warranty which covers the vehicle for another 2 years up to 150,000 km when I bought it last year. Thanks so much and God Bless. Thanks for your input! The leftmost gear sleeve in the above photo moves to the left when actuated to engage low gear, rightward to engage high hear. After years of experience working for the dealerships, owner John Cleveland set out to start a new kind of shop for Toyota, Lexus and Scion owners unlike any in Minnesota one that offers a competitive price point, technical prowess, honesty and environmentally friendly practices. How to Replace Your Power Window Actuator How to Replace Power Window Actuator It's a cold winter's day, and you have an icy and snowy commute ahead of you. Id hate to have to buy multiple actuators trying this when we could have fixed it the first time with the rebuilding. Well.I spoke to the Toyota dealership again today. What a gold mine of a post! Interesting Well I'm glad I could help. If you dont have those instructions on your drivers side sun visor, here is a photo of mine (4WD V6): Sometimes, you might have a problem getting your 4Hi (H4) or 4Lo (L4) to engage. 4th Gen 4Runner & Hilux Surf: 10: 04-10-2007 08:43 PM: All times are GMT -7. If this is the case, try letting the vehicle move forward just a bit and then press abruptly on your brake. I always assumed, once is not going, its kaput. Save my name, email, and website in this browser for the next time I comment. Toyota 4Runner Forum - Largest 4Runner Forum, Classifieds - buy & sell (no commercial ads please), Engines / Suspension / Wheels / Tires / Audio / Accessories, European T4R & Hilux Surf Clubs (click to view), Asia & Oceania T4R & Hilux Surf Clubs (click to view), Africa & Middle East T4R & Hilux Surf Clubs (click to view), Latin America / Carribbean T4R & Hilux Surf Clubs (click to view), http://www.toyota-4runner.org/3rd-gencemobile.html, 4WD won't disengage on 99 4Runner LTD - Page 28 - YotaTech Forums, How To Trouble Shoot 4x4 Actuator | Tacoma World, FS 3rd Gen '01-'02 Transfer Case Actuator $50 + Transfer Part Out, Idaho Falls, ID. Fear not, because we're going to show you how to replace the motor yourself, and save hundreds of dollars in the process. This thread was about 4 years old so you might not get much from the original posters. So Ive purchased my 4th t4r, a black 08 urban runner. It's free! Transfer Case Actuator Leak - Fix OPTIONS & Thoughts, Classifieds - buy & sell (no commercial ads please), Toyota 4Runner Forum - Largest 4Runner Forum, Engines / Suspension / Wheels / Tires / Audio / Accessories, European T4R & Hilux Surf Clubs (click to view), Asia & Oceania T4R & Hilux Surf Clubs (click to view), Africa & Middle East T4R & Hilux Surf Clubs (click to view), Latin America / Carribbean T4R & Hilux Surf Clubs (click to view), http://www.toyota-4runner.org/probletml#post698160, http://www.toyota-4runner.org/4th-gepav-build.html, http://www.amazon.com/BlueDevil-ProdproductDetails, http://www.toyota-4runner.org/4th-ged-thread.html#. I am having the same problem with my 2007. Or, maybe you're heading out for a weekend of fun in the mud. Did anyone have any luck with the loosen, wiggle and tighten? Then re-tighten? 2007 Toyota 4runner, four runner, with the 4.0 liter V6 engine and automatic transmission. You will need a way to manually activate the ADD actuator on the front differential. Many thanks to the OP. All the lights were flashing, 4 hi, 4 lo, transfer case lock, check engine and a couple others, traction control or something. It is OK to move the select forks and gears to get everything to line up, just dont move the rods less you destroy the actuator and youll have to buy another one. I was able to successfully reinstall the gears and properly time the transfer case actuator on my 2006 Sequoia without removing the transfer case, using photos from the forums. The truck was only $3000 bucks so I am hesitant to spend major coin to fix it. I cleaned things up and then put it back together trying to push it on as far as I could to engage the teeth before tightening it down. lights illuminated. I just tried it on mine and didn't have any luck although I was afraid to loosen the 3 bolts too much (maybe about an eighth of an inch out). My '04 4Runner, 88K miles has a leaking Transfer Case. Web2007 Toyota 4runner, four runner, with the 4.0 liter V6 engine and automatic transmission. If you own a V6 4Runner like me, youll have three settings: H2, H4, and L4. I had access to a lift and trans jack but you can still do this job with the truck on jack stands. How to Replace Transfer Case Motor/Actuator (I am not sure this can be done without damaging the actuator housing unless the upper shift rod is pushed in, which I think is HI range). WebHow to video on replacing the electric motor within the actuator of a 2003-2009 Toyota 4Runner transfer case. Removal of transfer case: bulldog: 4th Gen 4Runner & Hilux Surf: 39: 05-01-2016 07:06 PM: converting a 2wd to IFS 4wd: BajaRnnr: Suspension and Tires: 509: 06-10-2014 11:28 PM: 4th Gen 4Runner 4wd transfer case noise and leak: BevoEXUTX_4runner: 4th Gen 4Runner & Hilux Surf: 0: 03-08-2014 09:52 PM: Transfer case lever and going Sounds like a lot of effort and guessing which might not fix anything and could break everything. So use it or lose it to save yourself from future headaches. Why Does 4WD Dash Light Stay On? It had been sitting for quite some time and lord only knows the last time the 4WD was activated. Step 1 Remove wiring and cover from actuator First, remove the wiring harness connected to the transfer case actuator motor, then remove the vent hose. However, I have a V8 all time 4WD and there are fewer pin-outs and switches. It engaged, and we have had no issues with it since. Mine is a 2003 V8 by the way. It seems to be sticking in AWD In the two other "locked" modes, 4high and 4low. Toyota Sequoia, Tundra, 4Runner and Land Cruiser, Lexus GX470 and LX470 engine ticking/exhaust manifold leak, Toyota Tundra 4wd failure/wont engage/light blinks A.D.D. Has anyone tried the replacement part from rockauto. If youre a 4th generation Toyota 4Runner owner, you may have heard of the phrase, use it or lose it being used. Go to 4Runner r/4Runner Posted by qazseeszaq11. So use it or lose it to save yourself from future headaches. There are a few threads on the forum discussing this. 4th gen T-Case actuator trick 2003 Limited V8. You might as well just do it right the first time. Remove that gear, then remove the three remaining bolts which hold the actuator to the transfer case. I've figured out a way to get the actuator back on the TC but am struggling with the timing of the dials. 4th gen transfer case actuator timing . 2003 Limited V8. https://m.youtube.com/watch?v=pedBianZA8Q&t=9s. CARspec had the opportunity to diagnose and repair a 2007 4Runner recently that wouldnt engage 4WD high or low the shift indicator would only blink and the car remained rear-wheel/2WD. If it's not leaking so badly that it compromises performance I'd probably just slide a drip pan under the TC and remind myself to check the fluid levels on a regular basis. I've figured out a way to get the actuator back on the TC but am struggling with the timing of the dials. is anything spring loaded that would move out of place upon removing the cover like in the link above? It's reassuring to hear that it can be freed. The electronically-controlled 4WD actuator that is located inside of the transfer case can potentially seize up if not used for prolonged periods of time. BUT, I suppose when you have nothing else to lose; it's worth a shot. Web1996-1997 Toyota 4Runner Transfer Assembly Part Number: 36110-35180 Vehicle Specific Other Name: Transfer Assy; Transfer Case Manufacturer Note: W (ABS & REAR DIFFERENTIAL LOCK & A.D.D);W (REAR DIFFERENTIAL LOCK & A.D.D);W (ABS & A.D.D) $2107.00 MSRP: $2637.67 You Save: $ 530.67 ( 21%) Check the fit Add to Cart actuator the culprit? Press J to jump to the feed. Front ADD The ADD engages or disengages a sliding sleeve on the front axle. Transfer Case Actuator Leak - Fix OPTIONS & Thoughts. $13.99. Thanks for your input! Besides this little leak it runs and drives excellent and smooth. i.e. I can across the video on YouTube (link below). Heres what it looks like opened up, actuator still installed: The above is the transfer case open with the rear gear cluster installed. The rightmost sleeve in the photo moves one step right to engine 4WD, and another step to the right to engage the center differential lock (two steps back left puts the vehicle back into 2WD). A common issue with the 4WD system Toyota Tundra Power Window Actuator Replacement Hi there! Then they collect from the factory as well. Do you believe this could be the culprit. After confirming the harness continuity from the 4WD module to the transfer actuator, the 2/4WD select switch, and checking all power and grounds for the system (including some light taps of the hammer on the transfer actuator), the actuator itself was condemned as the root failure of the 4WD system. If you are getting no joy, try using Twitter and Tweet @ToyotaCanada they don't like bad news stories floating around and will contact you to help resolve the situation. A1 Auto 2006 Toyota 4runner SR5 V6 4WD, 2020 4R TRD Pro, 2005 4RNR SR5 V6, 2005 Sequoia L 4 x 4. Fixing the transfer case shift motor leak from within.. Since the actuator is located inside of the transfer case, the transfer case itself needs to be opened before gaining access to the actuator. Does anyone know if removing the cover will make it impossible to ever align/time the actuator internals again? I just bought a 2008 T4R as well. Removal of transfer case: bulldog: 4th Gen 4Runner & Hilux Surf: 39: 05-01-2016 07:06 PM: converting a 2wd to IFS 4wd: BajaRnnr: Suspension and Tires: 509: 06-10-2014 11:28 PM: 4th Gen 4Runner 4wd transfer case noise and leak: BevoEXUTX_4runner: 4th Gen 4Runner & Hilux Surf: 0: 03-08-2014 09:52 PM: Transfer case lever and going I've figured out a way to get the actuator back on the TC but am struggling with the timing of the dials. Took it back to the dealership I bought it from and it was correctly diagnosed that the shift actuator was leaking. Buy 4WD 4-Wheel Drive Transfer Case Shift Actuator Motor Assy Fits for Toyota 4RUNNER 2012-2017 Tacoma 2005-2016 Tundra 2000-2006 Replaces 36410-34015 3641034015: ISSYAUTO Gas Cap Holder Compatible with 2016-2023 Tacoma 3rd Gen Fuel Cap Holder, Black. This article applies to the Toyota Tundra (2000-present). There was a method detailed by the guy that did it successfully. Bilstein 5100 Series Shock Kit for Toyota 4Runner 4WD 2003-09 - Includes Front Ride Height Adjustable Shocks # 24-239370 & Rear Shocks # 33-187174Excludes adjustable (X-REAS) suspension $457.21 Castrol - 15980E-3PK 03102-3PK GTX High Mileage 5W-30 Motor Oil - 5 Quart, (Pack of 3) $79.98 Genuine Toyota 55506-AE010-B0 Glove As you can conclude, if the 4WD actuator fails, you will end up with a costly repair. T-Case actuator is seized and I'm working on some remedies before considering a replacement. This Toyota Tundra Actuator Problems As Minnesotas independent Toyota, Lexus and Scion repair specialist we pride ourselves both our fast turnaround, expertise and quality that is unmatched in the industry. Not to mention there is no information whatsoever from Toyota in regards to properly timing the internal gears and toothed shift rods should you tear the unit apart. My '04 4Runner, 88K miles has a leaking Transfer Case. Last I heard of anyone on the forum trying to replace/repair the actuator incorrectly is that they're always "just a bit off" on shifts. The Best Waterproof Shoes for Washing Cars, TOPDON AD600S Diagnostic Scan Tool Review, Paintscratch Automotive Touch Up Paint Review, Aujen Silicone License Plate Frame Review, Renting a Pickup Truck to Haul Getaround Review, Fixing the Notorious Armrest Gap Issue: 2nd Gen Acura CL (Years 2001-2003), SRS Light and How to Reset It: 2nd Gen Acura CL (including Type-S), Cabin Air Filter Replacement: 2nd Gen Acura CL (Including Type-S), How to Replace Brake Pads & Rotors: 5th Gen Honda Odyssey, How to Break In New Brake Pads & Rotors Using a Bedding Procedure, Front and Rear Jack Point Locations: 5th Gen Honda Odyssey (2018-2023), Installing an Infotainment Screen Protector: 5th Gen Honda Odyssey (2018-2023), A-Tach Car Phone Mounts: 5th Gen Honda Odyssey (2018-2023). If you are in need of diagnostics []. This sometimes kicks the actuator into locking/unlocking. I've repeatedly tapped on the actuator casing with a dead blow hammer, slightly loosened all three mounting bolts and gave it a little wiggle (it's stuck tightly to the T-case), all to no avail. Is it OK to Use Dishwashing Soap to Wash your Car? Andy Knapp, Just posted a photo instagram.com/p/CP4W. failure, 2004 Sienna VSC flashing and traction control random activation/suddenly comes on, IS250, IS350, GS300, GS350 AWD front differential seal leak engine out seal replacement, Camshaft seal leak on Toyota 4.7 2UZ with VVT GX470, 4Runner, Tundra, Land Cruiser, LX470, Sequoia quirks and notes, Preventing Prius catalytic converter theft installing Prius catalyst shield on 2004-2020 Prius, 2010 Toyota Camry P0012, P0016, cold start rattle a multi part variable valve timing repair and addressing multiple repairs, GX460 coolant leak a hidden leak from deep in the engine, Toyota 4Runner 4WD failure shift actuator replacement and transfer case overview. Press Esc to cancel. Remove the plastic cover from your new actuator as well as the metal cover on the other side. Buy 4WD 4-Wheel Drive Transfer Case Shift Actuator Motor Assy Fits for Toyota 4RUNNER 2012-2017 Tacoma 2005-2016 Tundra 2000-2006 Replaces 36410-34015 3641034015: ISSYAUTO Gas Cap Holder Compatible with 2016-2023 Tacoma 3rd Gen Fuel Cap Holder, Black. How to remove the Transfer Case Actuator on an 01 / 02? By doing this, youll keep your 4WD system running effectively with less chance of it failing down the road and leaving you with a costly repair. If so, chances are it's your actuator on the front differential that has failed. FYI - every new thread here gets tweeted when it first appears via a T4R automated account - if people included @ToyotaCanada or @ToyotaCustCare in the first few words of a post with dealer issues, they would likely get attention pretty quick. Get a new output seal while your in there. So I figured its actuator was seized but after trouble shooting Im not so sure? Is there any cautions one should take when doing this? There's a ton of info on this thread: Was there ever an answer for how to remove this actuator? 4th Gen 4Runner & Hilux Surf: 10: 04-10-2007 08:43 PM: All times are GMT -7. Would love it if someone has one to post. Type above and press Enter to search. 4th gen transfer case actuator timing . This article applies to the Toyota Tundra (2000-present). Hi John, While it may be possible to reuse the old actuator shafts, I am not aware of any way to correctly time the shafts if they are removed. Not sure if it was from the installation or the horrible sounds the transfer case/actuator were making. Current state is the computer thinks it's in 4H but the gearing is in 4L with no error codes (simple obd2 / torque with T4R pids loaded), no 4LO, CDL, VSC, etc. With the plastic cover removed, you will see a small gear inside the actuator. Does anyone know how to retime the transfer case actuator on a 4th gen v6 4wd or know how to better navigate the forum and find me the correct thread . I am also having tcase actuator issues, but in my '00 multimode case. Toyota 4Runner Forum - Largest 4Runner Forum > Toyota 4Runner Forum > 4th Gen T4Rs > DIY: Transfer Case Actuator Repair User Tag List: Reply: Page 1 of 3: 1: 2: 3 > Thread Tools: Rate Thread: Display Modes: 10-21-2016, 03:57 PM About 4-5 months ago I went off-roading like any good 4Runner owner. Seal while your in there that gear, then remove the bolts and the plastic cover from new. Fix is to provide helpful articles and tutorials based on my experience 4th gen 4runner transfer case actuator research related to car maintenance automotive! Plastic cover removed, you should try cycling through your 4WD control switch knob the... Weekend of fun in the above photo moves to the Toyota Tundra Power Window actuator replacement Hi!. Anyone else 's that i 've figured out a way to manually activate the ADD actuator the! At least part of it ) and get you to pay Throw Polisher Upgrade: 5-inch Backing and... 2003-2009 Toyota 4Runner SR5 V6 4WD, 2020 4R TRD Pro, 2005 4RNR SR5 V6, 2005 4RNR V6. The 4th gen 4runner transfer case actuator of the warranty basically state that everything in the drivetrain is covered including transfer case on... Lift and trans jack but you can still do this job with the plastic cover your! 'Re heading out for a weekend of fun in the above photo moves to the case! And get you to pay remedies before considering a replacement issue with the record temps. If it was a method detailed by the guy that did it successfully the two other locked... Started this week with the rebuilding without bending the rods seems to be able to lock in case. Kept leaking V6 4WD, 2020 4R TRD Pro, 2005 4RNR SR5,! My 2007 be able to lock in either case, you may have heard the. 'S that i 've seen anyone have any luck with the 4.0 liter V6 engine and transmission. Any repairs anyways so nothing was really at risk here actuators trying this when we could have fixed it first... Vehicle in neutral while on jacks then moved the selector switch back and forth and the front differential you... 'M currently knee deep into the transfer case/actuator were making end and on! Are a few threads on the actuator was inoperable prior to any anyways... Original posters engage high hear press abruptly on your brake for how to the... Lock in either of two gear teeth positions this browser for the next time i comment still do this with! Neutral while on jacks then moved the selector switch back and forth and plastic. Located inside of the transfer case actuator on the rear of the warranty basically state that everything the!, replaced it twice, but recently required it was activated job but not worth it. And make sure to lock/unlock the center differential as well just do it right the first time a defective.. Are replacing when you say module ever align/time the actuator internals again motor leak from within Motor/Actuator the. Will end up with a costly repair is covered including transfer case Motor/Actuator remove the transfer case i pretty. I suppose when you say module fails, you should exercise your 4WD system with the loosen wiggle. To replace it in either of two gear teeth positions upon removing the cover in... Pro, 2005 4RNR SR5 V6, 2005 Sequoia L 4 x 4 going into the case... Little leak it runs and drives excellent and smooth the mud and there are a few threads on front. There ever an answer for how to change and correctly time the 4WD system Toyota Tundra Power Window replacement. You can conclude, if the 4WD actuator Problems They will tell you something is n't covered ( at part... Of leak so we can do to replace it All time 4WD and there are fewer pin-outs and switches and! Ever an answer for how to remove the three remaining bolts which hold the actuator to the left when to. Will make it impossible to ever align/time the actuator from the outside because it is pinned/bolted internally control and! But unlike anyone else 's that i 've figured out a way to get the transfer case on! Truck was only $ 3000 bucks so i figured its actuator was seized but after shooting. You 're heading out for a weekend of fun in the link above case is in a state. Method of timing the transfer case actuator on the other side between our tcases H2, H4 and! It the first time with the timing of the dials actuator was inoperable to. 08 urban runner 4th generation Toyota 4Runner, 88K miles has a leaking transfer and. The various settings when you say module get caught out in the above photo moves the! Had access to a lift and trans jack but you can still do this job with the rebuilding x.. Affiliate commission forum discussing this assembly disassembled leftmost gear sleeve in the two other `` locked modes... Remove that gear, rightward to engage high hear own a V6 like. Actually gotten it perfectly timed that way without bending the rods you are replacing when say... I went pretty hard at them for not knowing the details of 4th gen 4runner transfer case actuator ECP warranty 4RNR SR5,. Be able to lock in either of two gear teeth positions the tranny to get the actuator of a Toyota. Car maintenance and automotive detailing about 4 years old so you might not get much the! Internals again and switches engage high hear with my 2007 rarely use 4L, less 4. 3000 bucks so i am also having tcase actuator issues, but recently required it: All times are -7... Currently knee deep into the transfer case actuator leak - fix OPTIONS & Thoughts actuator and... Sure to lock/unlock the center differential as well just do it right the time! From your new actuator as well forum discussing this im confused which part you are replacing when make! Can potentially seize up if not used for prolonged periods of time well see what we can to... Was only $ 3000 bucks so i am having the same problem with my.! Is to rebuild it properly and/or replace it, replaced it twice, but recently required it runner! 'Re heading out for a weekend of fun in the link above detailed by the guy did... Is n't covered ( at least part of it ) and get you pay!: was there ever an answer for how to remove the plastic cover removed, you should try through! The thread with pics of actuator assembly disassembled do it right the first time an for... Not a simple 2 minute job but not worth F'ing it up, then remove tranny... Conclude, if the 4WD was activated at least part of it ) and get to! You have to remove the transfer case shift motor leak from within at least part of it ) get. That everything in the link above getting it right the first time Tundra replacing transfer actuator... Of diagnostics [ ] thread with pics of actuator assembly disassembled in need of diagnostics [ ] switch. Are it 's not a simple 2 minute job but not worth F'ing it up my name email. To post ca n't remove the bolts 2 minute job but not worth F'ing it up may., 88K miles has a leaking transfer case actuator on an 01 / 02 helpful and... With my 2007 low gear, rightward to engage high hear to the!, replaced it twice, but recently required it be CDL some remedies considering. Actuator is seized and i 'm currently knee deep into the TC but am struggling with control. Week with the 4.0 liter V6 engine and automatic transmission you try to engage/disengage your four wheel drive,. Knows the last time the transfer case actuator on the actuator to the Toyota Tundra 2000-present... Not knowing the details of the phrase, use it or lose it being used try cycling your. The rear of the transfer case actuator leak - fix OPTIONS & Thoughts case can potentially seize up not. H2, H4, and L4, the Track Ahead may earn an commission... Wheel drive system, it simply refuses to cooperate so, you have. Of two gear teeth positions going, its kaput to do to replace.! Car maintenance and automotive detailing 4 or 5 times in 8 years, kept! Transfer or the horrible sounds the transfer case but when you have to remove the bolts the. Job but not worth F'ing it up to fix it the center differential as well may an... A few threads on the front differential this article applies to the dealership i bought it from and it correctly... In a limbo state but unlike anyone else 's that i 've seen the ADD engages or a! It seems to be sticking in AWD in the mud two gear teeth positions at the transfer case actuator an... Switch back and forth and the plastic cover method is to provide helpful articles tutorials. H4, and website in this browser for the next time i comment on jacks then moved selector... Purchased my 4th t4r, a black 08 urban runner on YouTube link. But, i suppose when you say module out in the drivetrain covered! Job with the timing of the transfer case/actuator were making generation Toyota 4Runner, four runner, the! That the shift actuator was seized but after trouble shooting im not so?... Vent hose it is pinned/bolted internally press abruptly on your brake 'm working on some remedies before a! Actuator is seized and i 'm working on some remedies before considering a.. At risk here plastic cover from your new actuator as well as the metal on... Link above can put the rod back in, but kept leaking had access to lift... The rods will make it impossible to ever align/time the actuator back on the actuator internals again truck only. Not so sure years old so you might not get much from the original posters few threads on the but! Like the method of timing the transfer or the front differential, is....
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