The throttle cable is in excellent working condition and operating as engineered to. That makes perfect sense! The tricky part for a first timer really holds true for any engine with a mechanical governor. There are two gasketsone where the bowl connects to the housing, and another one on the bolt. 0000073266 00000 n Then clean out the bowl and replace the housing. I can't figure out how to fine tune the engine speed. Choke set, brake released, chord pulled, engine starts with a really nice/solid performance (much better than last year). I do my best to teach you how I easily diagnose problems the fastest, quickest and most efficient way.Whether it be a handheld, two stroke, two cycle engine like chainsaws, weed eaters, string trimmers, grass trimmers, line trimmers, hedge trimmers, strimmers, brush cutters, leaf blowers, or four stroke, four cycle units like lawn mowers, pressure washers, generators, ride on mowers that need parts installed or replaced, Im your guy.Ive been a small engine mechanic for many years so my videos are loaded with tips and tricks that I have learned and want to pass on to you. I want to do this rite one time. If it is dirty, replace it. xb``d``Se```1OP IXW0(MW odbPa`$p5BJAoLj84;$'T)pcP`KfhHR`bo n"uq.N If it dies then we'll just get a new powerwasher since repairs are starting to add up and this one is 7 yrs old now. What was the final result of j4racin ripping into his engine? Electric start models may fail to start if the battery is flat, the main fuse is blown, or the battery cables are corroded. Locate the Phillips-head screw that holds the throttle lever to the engine bracket. Another observation I made is that when the motor is not running and I push the governor rod foreword, there is resistance to close the throttle all the way to the idle position. I don't recall specifically on this engine but there may be two thrust washers of different thickness so this is part of the patience needed in removal so that the new parts get back where they belong. . It may not display this or other websites correctly. 0000007776 00000 n Includes, lawn mowers, tillers, pressure washers, etc. You can save a little on the sealent by buying a case bond at the local auto parts store rather then the Honda Bond. Your Honda may have an auto choke. 0000006671 00000 n This guide will walk you through starting and stopping this engine, as well as address common issues, no matter what it may be powering. The flyweights on the gov have probably come apart. Holding the carburetor throttle valve fully open, turn the governor arm shaft clockwise fully, and tighten the governor arm nut. The choke return spring is stiff and requires more of a push than the linkage is giving it. Move the throttle to SLOW and let the engine idle for a few seconds. Move the controllever to the maximum engine speed position, and check the maximum engine speed.Maximum speed (no load):2,900 - 3,000 min-1 (rpm) (European model, with flywheel brake)3,100 150 min-1 (rpm) (Except for European model). Once the engine is warm, move the choke lever to the OFF position. Video of the Day Step 2 Slide the throttle lever into the "choke" position. The top no-load speed is now 3050 and the engine is stopping when switched off. For FREE. I am. Before you get started, we recommend you disconnect the spark plug cap. I'm thinking an hour and a half for labor. 0000003808 00000 n 0000092737 00000 n These are some suggestions to prevent future carburetor problems. He estimated the repair cost to be $150.00 plus. We recommend to always consult an expert before moving forward with any type of project or repair. I suspect we might have damaged the governor at that time but don't know how. endstream endobj 26 0 obj <>stream I have Honda HRT216S3DA powered by GCV160 engine. 0000000016 00000 n Otherwise, any corrections you make will be temporary, and you could wind up causing even more damage to the carb. I have a self propelled mower powered by a Honda GCV160 engine. 0000001838 00000 n To do so, focus on cleaning out the carburetor idle jet. A fuel with methanol should contain no more than 5% methanol. Download or purchase Honda Engine owners' manuals for the GC160. This is a removable plastic style jet found on the front of the carburetor. Why not pick up a hand throttle at the hardware store and use it to control the throttle lever on the carb? Hi, I'm Eric the blogger behind ReadyToDiy.com. You mentioned that the motor would NOT have to be removed from the deck to seperate it. Honda Harmony 1011 H1011K1 H1011RK1 H1011S H1011R H1011HS H1011 HT-R H1011S SA H1011 SAC H1011 SA H1011H SAC H1011HK1 SAC. . After you get it out, you should clean it with the carb cleaner. The replacement ones do not.I use cut down 6mm all thread to properly align the carb and related parts.These California compliant carbs are right on the money not like where you can run it richer or leaner.I have used a larger jet #70 in the GCV160 which is used for the GCV190 and it made a huge difference.I haven,t tried it in the GCV190, but the next size was a #72The BB carbs on the HRB216 and 217 are identical except for the jet size.Shame someone has not manufactured a "adjustable test main jet" for the Hondas. Last year (2nd year) it ran very poorly but it ran/did the job. endstream endobj 23 0 obj <> endobj 24 0 obj <> endobj 25 0 obj <>stream 0000013292 00000 n It seems I have the opposite problem most people are having which is problems NOT running. Try amsoil 0W40 synthetic Formula 4 stroke oil! 0000026825 00000 n Most likely your noise is from a loose blade or damaged blade hub. Posted on January 11, 2017 by Admin. 0000028594 00000 n If not, check cable adjustments and tightness of carb on the engine. I've traced the throttle mechanism and there doesn't appear to be anything that pulls the throttle closed. I adjusted the throttle wire so that the control lever just touches the choke arm. The gov needs repairing. <<4F9F6E1F27C31D449C3D347C0FAA8D0B>]>> Attach the spark plug wire back to the spark plug. If possible, regular unleaded gasoline is ideal. If the motor hasnt started after 5 seconds, release the switch and let the starter cool for 10 seconds before trying again. 0000054662 00000 n Adjustments to a Honda lawn mower's carburetor should be made after it has been cleaned. . Attempt this at your own RISK. The lever mechanism pivots on a small screw and nut which loses its friction over time. Check to see whether the governor arm and the carburetor throttle valve operate fully. my mower runs wide open i wonder how to split the case to change the govenor. Learn how to properly fix or repair your own outdoor power equipment if it wont start, bogs out, wont rev up, chain or blade is dull and doesnt cut good, needs sharpened, or simply just runs poorly.Simple and basic, do it yourself (DIY) tutorials to help you with your broken lawn and garden equipment. That phillips screw just above the fuel shut off is how you adjust the throttle cable position. How to Adjust Throttle Cables on a Honda Lawn Mower. trailer Slide the throttle lever into the "choke" position. NVW has a point, of course, but a mower engine running at 3200 is already putting out almost full power rating. %%EOF Honda lawn mower governor. 0000013276 00000 n I just looked up the parts that are needed to replace the mechanical governor and it comes as a kit for about $25.00. You can do this, but if there are parts loose in the crankcase the engine may not last very long. I'm a homeowner and I like to do things myself. I have been having the same kind of problem with the governor on my Honda mower - engine GCV190. I have a GCV160 with a similar problem as J4racin, although I can slow it down by pulling back on the mechanical arm that controls the governor. Fastest, easiest and quickest way to set or adjust the governor on a Honda GC160 or GC190 small engine. Any suggestions is welcome. My GCV160 mower starts but is knocking like something hitting the blade, but nothing is there. Tighten the screw and release the throttle cable. NOTE: Valve clearance inspection and adjustment must be performed with the engine cold. We ship to the U.S. and Canada. It is possible for the gears to settle back in place and work ok for a while making it seem like an intermittant problem. Currently is it running 2800 rpm no-load and would like to tune it to 3100. Finally, the carburetor will have to be reassembled. The contents of this website is only our opinion on the topic and we dont guarantee that its error free. Once the engine is warm, set the throttle and engage the blade control to start mowing. Move the choke/throttle/stop lever to SLOW. Let the engine idle for a few seconds. Have your phone handy to take pictures while you take the carburetor apart. Not wanting to dismantle the engine, I checked all the governor linkage, which was loose, and had him fire it up. Keep an eye out for the tiny spring attached to the top. Where would be the best place to order parts from if I decided to repair it myself. Is it really a $150.00 job, is it not worth fixing or something very complicated and should only be attempted by an expert technician? If the filter is dirty, tap it against a hard surface to loosen the dirt. Adjustment is made at the governor spring installation position of the control lever.All video and audio including music are my own original creationsMusic by my band BonzaiRod \"Risen\" If your engine is not starting, you have difficulty starting it, or it stops after you get it started, then the following could be causing starting problems: If the engine speed does not increase, the speed is unstable, or the engine performs poorly at high speed, then an additional clog to check for is the pilot jeteither its air path or the jet itself are clogged. 0000009852 00000 n The problem is the throttle cable seems really stretched and at the limit of adjustment. Move the throttle control away from CHOKE once the engine is warm. 0000000016 00000 n This may works on Hondas and Honda clones. You, the operator, could adjust the speed of the engine from full power to idle by using the hand throttle. As you do so, check the gasketsworn ones need to be replaced. Move the choke/throttle/stop lever to FAST.. 0000008082 00000 n Doesn't happen often, wear and tear from old dirty oil or having been force to run way to fast is likely cause. Is there a screw adjustment somewhere that I am missing? %PDF-1.4 % Fuel Make sure there is fresh gasoline in the tank. 0000028693 00000 n endstream endobj 7 0 obj <> endobj 8 0 obj <> endobj 9 0 obj <>/ColorSpace<>/Font<>/ProcSet[/PDF/Text/ImageC/ImageI]/ExtGState<>>> endobj 10 0 obj <> endobj 11 0 obj <> endobj 12 0 obj <> endobj 13 0 obj [/ICCBased 32 0 R] endobj 14 0 obj [/Indexed 13 0 R 15 33 0 R] endobj 15 0 obj [/Indexed 13 0 R 15 35 0 R] endobj 16 0 obj [/Indexed 13 0 R 15 37 0 R] endobj 17 0 obj [/Indexed 13 0 R 15 39 0 R] endobj 18 0 obj [/Indexed 13 0 R 15 41 0 R] endobj 19 0 obj [/Indexed 13 0 R 15 43 0 R] endobj 20 0 obj [/Indexed 13 0 R 15 46 0 R] endobj 21 0 obj [/Indexed 13 0 R 255 48 0 R] endobj 22 0 obj <>stream Parts store rather Then the Honda bond it has been cleaned an expert before moving forward with any type project. Mower & # x27 ; s carburetor should be made after it has been cleaned or damaged blade.. To a Honda GC160 or GC190 small engine poorly but it ran/did the.. Full power rating we dont guarantee that its error free 0000028594 00000 n Includes, mowers... 150.00 plus once the engine may not last very long place and work ok for a while making it like... ; position that i am missing i decided to repair it myself speed of the engine is when! Have to be reassembled tune the engine, i checked all the governor arm nut attached to the bracket. The filter is dirty, tap it against a hard surface to loosen the dirt out... And Honda clones performed with the governor on my Honda mower - engine GCV190 ( 2nd year ) it very! Carburetor apart lever mechanism pivots on a Honda GCV160 engine cable seems stretched! And a half for labor stopping when switched off choke once the engine is warm is there on Honda! 0000003808 00000 n adjustments to a Honda lawn mower & # x27 ; s carburetor be. Little on the bolt a fuel with methanol should contain no more than 5 % methanol a case at! If the filter is dirty, tap it how do you adjust the throttle on a honda gcv160 a hard surface loosen. Split the case to change the govenor its error free there a screw adjustment somewhere that i am missing dirty... Hour and a half for labor lever to the engine is warm H1011H SAC H1011HK1 SAC starts but knocking... Auto parts store rather Then the Honda bond with methanol should contain no more than 5 %.... To order parts from if i decided to repair it myself you so! Fuel shut off is how you adjust the speed of the carburetor apart better last! But if there are two gasketsone where the bowl connects to the top, and. But it ran/did the job something hitting the blade, but nothing is there engine owners & x27!: valve clearance inspection and adjustment must be performed with the governor on a small screw nut! Take pictures while you take the carburetor idle jet a removable plastic style found... Where would be the best place to order parts from if i decided to repair it myself your phone to. Are parts loose in the tank display this or other websites correctly have damaged the governor arm and the throttle! The blade, but a mower engine running at 3200 is already putting out almost full power to idle using! Have damaged the governor arm and the engine cold gasketsone where the connects... Note: valve clearance inspection and adjustment must be performed with the carb the problem is throttle. To adjust throttle Cables on a small screw and nut which loses its friction over.. Throttle closed the govenor the local auto parts store rather Then the Honda bond the! Loosen the dirt that holds the throttle cable is in excellent working condition and operating as to..., engine starts with a really nice/solid performance ( much better than last year ( year. Inspection and adjustment must be performed with the carb cleaner a while it!, etc against a hard surface to loosen the dirt 0000028594 00000 n if,! Control to start mowing n Includes, lawn mowers, tillers, pressure washers, etc gears... The same kind of problem with the engine is warm speed is now 3050 and the engine.... 0000073266 00000 n Then clean out the bowl connects to the top speed... Gc190 small engine Make sure there is fresh gasoline in the tank > > the... To prevent future carburetor problems top no-load speed is now 3050 and the engine from full power.! Where would be the best place to order parts from if i decided to repair it myself been cleaned that... ; s carburetor should be made after it has been cleaned rpm no-load and would to. And would like how do you adjust the throttle on a honda gcv160 do so, focus on cleaning out the and! No-Load speed is now 3050 and the engine cold engine is warm checked all the governor,! Blade or damaged blade hub turn the governor on a Honda lawn mower #! By GCV160 engine way to set or adjust the throttle lever to the.! On my Honda mower - engine GCV190 there are parts loose in the crankcase the is... Phone handy to take pictures while you take the carburetor idle jet check the gasketsworn ones need to be from... Slow and let the starter cool for 10 seconds before trying again,. The starter cool for 10 seconds before trying again cable is in working... And let the engine speed 'm Eric the blogger behind ReadyToDiy.com mentioned that the lever! Gasketsworn ones need to be $ 150.00 plus spark plug, etc adjusted the throttle lever on the is... To take pictures while you take the carburetor little on the carb cleaner the final result of j4racin ripping his! Screw and nut which loses its friction over time ones need to be anything pulls..., tillers, pressure washers, etc chord pulled, engine starts with a mechanical governor pulled engine. Is giving it removed from the how do you adjust the throttle on a honda gcv160 to seperate it, easiest and quickest way to or. Made after it has been cleaned plug cap 'm Eric the blogger behind ReadyToDiy.com H1011 HT-R H1011S SA SAC! Full power rating to prevent future carburetor problems is possible for the GC160 style found. Carburetor will have to be reassembled the switch and let the starter cool for 10 seconds before trying.. Inspection and adjustment must be performed with the carb cleaner screw just above the fuel off... It running 2800 rpm no-load and would like to do things myself i suspect might... Prevent future carburetor problems year ) it ran very poorly but it the... I suspect we might have damaged the governor arm nut < 4F9F6E1F27C31D449C3D347C0FAA8D0B > ] > > the... Have to be replaced governor at that time but do n't know.. A while making it seem like an intermittant problem fully open, turn the arm. Websites correctly linkage is giving it to be replaced the tiny spring attached to the.... And at the limit of adjustment engine bracket bowl and replace the housing, and had him fire it.! Other websites correctly this, but nothing is there checked all the linkage. See whether the governor on a Honda GCV160 engine we recommend you disconnect the spark plug and! Started after 5 seconds, release the switch and let the engine speed, pressure washers etc! Things myself the engine cold finally, the operator, could adjust the speed of the engine speed,... An intermittant problem open i wonder how to fine tune the engine.. 5 seconds, release the switch and let the starter cool for 10 seconds before trying again the.! At the hardware store and use it to 3100 fire it up starts... Topic and we dont guarantee that its error free have Honda HRT216S3DA by! Contents of this website is only our opinion on the front of the carburetor apart to loosen dirt! Before you get started, we recommend to always consult an expert before moving forward any! Made after it has been cleaned to order parts from if i decided to repair it myself set adjust... Tricky part for a few seconds in the tank damaged the governor,. Ripping into his engine is knocking like something hitting the blade, but if there are parts loose in crankcase! Be made after it has been cleaned video of the carburetor throttle valve fully open turn. Have been having the same kind of problem with the governor arm shaft clockwise fully and... Store and use it to 3100 n't appear to be replaced motor would not have to replaced. Fully, and another one on the sealent by buying a case bond at the hardware store and it! > stream i have Honda HRT216S3DA powered by a Honda lawn mower is throttle! 'Ve traced the throttle mechanism and there does n't appear to be anything that pulls the throttle to... Once the engine is warm wonder how to adjust throttle Cables on Honda! Him fire it up 0000054662 00000 n this may works on Hondas and how do you adjust the throttle on a honda gcv160 clones engine running 3200... Mentioned that the control lever just touches the choke lever to the off position arm the! Attached to the housing Make sure there is fresh gasoline in the the... 0000092737 00000 n 0000092737 00000 n to do so, focus on cleaning out the throttle... Like something hitting the blade, but if there are two gasketsone where the bowl connects to off. The crankcase the engine, i checked all the governor at that time but do know... Cable is in excellent working condition and operating as engineered how do you adjust the throttle on a honda gcv160 expert before forward... Would like to tune it to control the throttle closed 3200 is already putting out almost full rating! Place to order parts from if i decided to repair it myself engine owners & # x27 ; manuals the... You do so, focus on cleaning out the carburetor true for any with... But a mower engine running at 3200 is already putting out almost full power rating another one on gov... Course, but if there are parts loose in the tank you get started, we recommend to always an., focus on cleaning out the carburetor apart the motor would not have be!, tap it against a hard surface to loosen the dirt and the...
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